Complete filter technology in high-tech engine plant

Filter technology for the production of gasoline and diesel engines

Cooling lubricant treatment systems in the production of gasoline and diesel engines
Cooling lubricant treatment systems in the production of gasoline and diesel engines

Automotive industry: Our client

Our client, a renowned automotive manufacturer, invested in a new high-tech engine plant in Jawor, Poland, with an impressive total project volume of around 500 million euros.

The filtration task

Supply of 160
machine tools

 

The challenge was to provide a high-performance cooling lubricant filtration solution for petrol and diesel engine manufacturing of the highest standard.

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filtration solution

We will be happy to advise you and offer customzed filtration technology.
Recovery of oil in cooling lubricant treatment
Recovery of oil in cooling lubricant treatment

Our solution in detail

Extensive filter technology

The task was to ensure the supply of over 160 machine tools (application: Turning, drilling, milling of crankcases for diesel and petrol engines) with a continuous and reliable fluid flow and at the same time to efficiently process and return the valuable production residues consisting of metal chips and oil. The total supply capacity is approximately 55,000 litres per minute.

Our solution includes the design, manufacture, delivery and installation of filter systems specially constructed for this application. This extensive filter technology was installed in several central plants and ensures a continuous supply to the machine tools. In addition, two storage facilities were provided to store used oil and refill fresh oil. A crucial aspect was the integration of three briquetting presses to process the metal chips and to return the recovered oil to the filter circuit.

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Advantages with the FAUDI solution

Efficient use of resources

Briquetting the metal chips and returning the oil to the filter circuit enabled extremely efficient use of valuable production residues. This resulted in significant cost savings and helped to reduce the payback period to about one year.

roboter-am-fliessband
Highest production availability

The reliable supply of cooling lubricants to the machine tools ensures virtually uninterrupted production of petrol and diesel engines. This leads to higher productivity and a smooth operating process.

individuelle-loesungen
Individual pipeline planning

The more than 160 machine tools are supplied with oil from the FAUDI filter systems by means of the external piping, which was specially designed and installed for this application and has a length of approx. 3,000 metres. Thus, our customer received everything from a single source.

What our customers say

“The technical support, the on-time delivery as well as the quality throughout the project, have once again confirmed that FAUDI has remained true to its basic principles.”

Project Impressions

  • High-tech engine plant in the field
    FAUDI filter technology in high-tech engine plant
  • Complete filter technology in high-tech engine plant
    Daimler Poland_largest order in company history
  • FAUDI briquetting press as a part of a complex filter system in Poland
    FAUDI briquetting press
  • Reference FAUDI filter systems in shop floor
    FAUDI Reference Engineering
  • Cooling lubricant treatment in a high-tech engine plant
    Cooling lubricant treatment in a high-tech engine plant
  • Cooling lubricant treatment systems in the production of gasoline and diesel engines
    Cooling lubricant treatment systems in the production of gasoline and diesel engines
  • Recovery of oil in cooling lubricant treatment big filter system
    Recovery of oil in cooling lubricant treatment

More references

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Together we will find the ideal solution for your filtration task.